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  • SECTION 1: HAZARD AND RISK MANAGEMENT SYSTEMS REQUIREMENTS

  • A Hazard and Risk Management System including prerequisite programmes shall be implemented to identify and control food safety hazards, including allergens. This system shall be systematic, comprehensive and shall take into consideration relevant law.
  • This may be a HACCP based system or another hazard and risk management system that covers the Annex of Codex Alimentarius General Principles of Food Hygiene.
  • The scope of the Hazard and Risk Management System shall be defined per product / product category and / or per process or production step.
  • The Hazard and Risk Management System shall be applicable to the site’s scope of activity.
  • The Hazard and Risk Management System shall be reviewed regularly, and in case of any change that impacts food safety.
  • SECTION 2: FOOD SAFETY MANAGEMENT SYSTEMS REQUIREMENTS

  • A clear organisational structure identifying the job functions and responsibilities of at least those employees whose activities affect food safety shall be established, implemented and maintained.
  • Evidence of the senior management’s commitment to establish, implement, maintain and continuously improve the Food Safety Management System shall be provided. This shall include elements of food safety culture, at a minimum consisting of: communication, training, feedback from employees and performance measurement on food safety related activities.
  • The senior management shall review all elements of the Food Safety Management System, including the Hazard and Risk Management System HACCP plan or HACCPbased plans regularly, and in case of any change that impacts food safety, to ensure their continuing suitability and effectiveness.
  • Procedures shall be established, implemented and maintained to ensure compliance with applicable legislation (both countries of production and intended sale).
  • The elements of the Food Safety Management System shall be established, implemented, maintained and continuously improved and shall have a scope appropriate to the range of business activities to be covered.
  • A clear, concise and documented food safety policy statement shall be in place, as well as measurable objectives specifying the extent of the organisation’s commitment to meet the food safety needs
  • A food defence threat assessment procedure shall be established, implemented and maintained to identify potential threats and prioritise food defence measures.
  • A documented food defence plan shall be in place specifying the measures implemented to mitigate the public health risks from any identified food defence threats.
  • This food defence plan shall be supported by the Food Safety Management System
  • A food fraud vulnerability assessment procedure shall be established, implemented and maintained to identify potential vulnerability and prioritise food fraud mitigation measures
  • A documented food fraud plan shall be in place specifying the measures implemented to mitigate the public health risks from the identified food fraud vulnerabilities.
  • This food fraud mitigation plan shall be supported by the organisation's Food Safety Management System
  • A procedure shall be established, implemented and maintained for the management and control of documented information required to demonstrate the effective operation and control of processes and the Food Safety Management System.
  • All the above-mentioned documented information shall be securely stored for the time period required to meet customer and legal requirements, or for a period exceeding the shelf-life of the food if customer or legal requirements are not available. It shall be effectively controlled and readily accessible when needed.
  • Specified requirements or specifications shall be established, implemented and maintained for all inputs to the process, including services that are purchased or provided and have an effect on food safety
  • A review process of the specified requirements or specifications shall be in place.
  • Effective procedures and instructions shall be established, implemented and maintained for all processes and operations having an effect on food safety
  • The resources needed to establish, implement, maintain, review and improve the Food Safety Management System shall be identified and assigned.
  • Purchasing processes shall be controlled to ensure all inputs to the process, including externally purchased materials and services which have an effect on food safety, conform to specified requirements or specifications as well as food safety and regulatory requirements.
  • A procedure for the evaluation, approval and continued monitoring of suppliers which have an effect on food safety shall be established, implemented and maintained. The procedure shall address procurement in emergency situations to ensure that food still conforms to the documented specified requirements or specifications, and the supplier has been evaluated. The results of evaluations, investigations and follow up actions shall be recorded.
  • Outsourced processes that may have an effect on food safety shall be identified and controlled. Such controls shall be documented in the Food Safety Management System.
  • Specific provisions shall be in place for the procurement of feed from approved, certified sources.
  • Procedures shall be established, implemented and maintained to ensure product identification from the supplier (minimum one step back) through any processes undertaken to the recipient of the food (minimum one step forward).
  • Specifically, procedures and systems shall be established, implemented and maintained to ensure identification of input feed and feed additives, including, as a minimum, the name and address of the producer, lot or batch number. Specifically, procedures and systems shall be established, implemented and maintained to ensure identification of any veterinary medication purchases and treatment
  • Documented tests of the traceability system shall be undertaken to ensure this is operating effectively
  • Livestock and the records associated with that livestock that has been treated with veterinary medicines and are within the manufacturer’s recommended waiting period for that course of treatment shall be clearly identified.
  • Specific policies shall be in place for the procurement of approved veterinary medicines.
  • The equipment / devices used to measure parameters critical to ensure food safety shall be identified.
  • The identified equipment / devices shall be regularly calibrated; calibration shall be traceable to a national or international standard or method.
  • A procedure shall be established, implemented and maintained to ensure that analyses of food parameters critical to food safety are undertaken by competent laboratories and using appropriate sampling and testing methods and that such analyses are performed in accordance with the applicable requirements of ISO/ IEC 17025
  • An internal audit procedure shall be established, implemented and maintained; it shall cover all elements of the Food Safety Management System.
  • A procedure for the management of complaints and complaint data shall be established, implemented and maintained to ensure that complaints are assessed and corrective actions implemented, when necessary.
  • An incident management procedure, including product recall and withdrawal, shall be established, implemented and maintained. The recall procedure shall be regularly tested for effectiveness
  • In case of any livestock found to be infected with a notifiable disease, parasite or condition that would compromise food safety, measures for the containment and quarantine shall be established and implemented.
  • Measures for the withdrawals and containment of contaminated feedstuff shall be established and implemented.
  • A product release procedure shall be established, implemented and maintained.
  • A procedure shall be established, implemented and maintained to ensure that any non-conformity impacting food safety and any non-conforming products are clearly identified and controlled to prevent unintended use or delivery.
  • A procedure shall be established, implemented and maintained for the determination and implementation of corrective actions in the event of any significant nonconformity relating to food safety.
  • SECTION 3: GOOD INDUSTRY PRACTICE REQUIREMENTS

  • Land used for production shall be evaluated for hazards and contamination. Control measures shall be implemented to reduce hazards to acceptable levels.
  • All grounds within the site shall be maintained to prevent contamination and enable the production of safe products.
  • Structures, including all adjoining rooms, equipment, facilities and feeding systems shall be located, designed and constructed to facilitate proper cleaning and pest control. Where appropriate, the design and layout shall permit compliance with good hygiene practices including protection against cross contamination between and during operations.
  • All buildings shall be marked to indicate that they contain livestock and that no entry to unauthorised persons is permitted.
  • The site facility shall be fenced and the entry points controlled by lockable gates
  • Entry and exit points to the site shall be equipped for cleaning and disinfecting of vehicle wheels
  • Entry annex points of the building structures shall be equipped with cleaning materials and footwear disinfectant.
  • Adequate drainage and waste disposal systems and facilities shall be provided.
  • The systems described under GAP 3.7 shall be designed and constructed to avoid potential for contamination of water courses, highways and neighbouring fields with animal waste and silo seepage
  • Effective measures shall be taken during production, storage and transport to prevent cross-contamination of animals from agricultural inputs, cleaning agents, veterinary medicines or personnel who come directly or indirectly into contact with other sites, animals or agricultural products.
  • Livestock and products shall be stored, temporarily housed and transported under conditions which minimise the potential for microbial, chemical or physical contamination
  • Feed shall be stored securely and handled separately from waste liquids, untreated manure, hazardous substances, veterinary medication and cleaning chemicals.
  • Procedures shall be in place to ensure that the application of agricultural and veterinary inputs is managed properly to minimise the potential for microbial or chemical contamination.
  • Employee facilities including hand washing and toilet facilities, and public facilities where applicable, shall be provided, designed and operated to minimise food safety risks.
  • Personal hygiene standards shall be established, implemented and maintained to minimise food safety risks.
  • Suitable protective clothing shall be provided to minimise food safety risks.
  • The requirements of the personnel health and hygiene section shall apply to employees, contractors and visitors commensurate to their impact on food safety.
  • A system shall be established, implemented and maintained to ensure that all employees are trained, and retrained when necessary, to have an understanding in food safety, commensurate with their activity
  • An appropriate housekeeping, cleaning and disinfection programme shall be established, implemented, maintained and monitored. Its effectiveness in eliminating food safety risks shall be measured.
  • Cleaning facilities, equipment and chemical materials shall be suitable for their intended use and shall be stored and used appropriately.
  • Cleaning procedures shall be reflective of the type of capture and production system, its intensity and the animal species.
  • A programme of site inspections / checks shall be established, implemented and maintained to ensure the site and equipment are maintained in a suitable condition to ensure food safety, as applicable to the activity of the site
  • Indoor primary production facilities shall maintain a supply of water fit for its purpose and that does not compromise food safety, for handwashing, equipment and post-harvest washing, with appropriate facilities for its storage and distribution
  • Procedures shall be in place to identify the sources of water used on the farm (municipality, reused irrigation water, well, open canal, reservoir, rivers, lakes, farm ponds etc.) and to assess its suitability for the intended use.
  • Based on risk assessment, measures shall be in place to protect sources of agricultural waters from potential contamination, including corrective actions to minimise the risk of contamination (e.g., from livestock, sewage treatment, human habitation)
  • Based on risk assessment, water shall be tested for microbial and chemical contaminants. Frequency of testing shall depend on the water source and the risks of environmental contamination including intermittent or temporary contamination (e.g. heavy rain, flooding etc.).
  • If agricultural water is stored, tanks, containers or cisterns shall not be a source of contamination for water or product.
  • Water containing veterinary medicines shall be clearly identified, suitably isolated/ managed and maintained.
  • The collection, storage and disposal of waste material, including waste water and drainage when applicable, shall not represent any food safety risks.
  • Untreated waste water and slurry from sewage plants shall not be spread in areas that can be accessed by livestock, or used for the fertilisation of pasture land on which animal feed is growing.
  • Suitable provisions shall be made for the storage and removal of veterinary clinical waste
  • Veterinary medicines that have reached their expiry date shall be disposed of according to the manufacturer's instructions and in compliance with national legislation
  • Suitable provisions shall be made for the collection, storage and removal of animal carcasses for disposa
  • Disposal companies shall not pass through the production facilities to remove carcasses. Disposal companies shall not pass through the production facilities to remove carcasses. When this is not unavoidable, requirements detailed in GAP6.4 apply
  • Farmyard manure shall be collected in a fixed location with suitable services fitted with a firm and tidewater impermeable ground slab. Poultry manure shall not be regarded as solid manure and shall be treated accordingly
  • When primary production is carried out in indoor establishments, the recommendations of the Codex Alimentarius Recommended International Codes of Practice – General Principles of Food Hygiene and product specific codes of Hygienic Practice shall be followed with respect to pest control.
  • Procedures shall be in place to ensure that the producer is required to take into consideration the World Health Organisation (WHO) guidelines on the safe use of waste water and livestock excreta in agriculture, as appropriate.
  • Procured medicines and vaccines shall comply with applicable legislation (both country of production and intended sale) and be marked by the manufacturer
  • The farmer shall be able to demonstrate proof of purchase of veterinary medicines and vaccines at all times through the use of specific documentation, receipts from the veterinary pharmacy and copies of veterinary prescriptions or production orders for in-feed medicines.
  • All documentation shall be completed or verified by the veterinarian or recognised competent adviser.
  • Feed shall not be contaminated by packaging or other foreign materials
  • All containers and vehicles used for the storage and transportation shall be suitable for the intended purpose to minimise food safety risks.
  • Cleaning materials, veterinary medicines and agricultural chemicals shall be specifically identifiable, stored appropriately and used according to the manufacturer's instructions for their intended purpose
  • Storage sites for feed and feed components shall be checked at regular intervals for cleanliness, fungus, moulds, temperature and other potential contamination
  • Suitable storage shall allow the integrity of batch numbers or the originator’s identification marks to be retained. The mixing of feeds from different species, growers or manufacturers shall be avoided by using separate silos and other means of storage.
  • Veterinary medicines and vaccines shall be stored in accordance with the information on the label.
  • In-feed medicines and vaccines shall be stored in such a way that the risk of unintentional feeding to animals is minimised
  • Comprehensive livestock records shall be kept. Those records shall detail current livestock on the farm, an overview of recent living stock transactions, livestock inputs and outputs, movements off and on farm, and the recent loss situation within a population or livestock production unit. These shall be to either animal or batch, as appropriate to the industry norm for the species
  • Equipment and containers coming into contact with livestock and feedstuffs shall be made of materials that are non-toxic and designed and constructed to ensure that they can be cleaned, disinfected and maintained to avoid contamination
  • Equipment shall be used and stored to minimise food safety risk
  • Veterinary equipment, including used and unused disposable medical items, shall be stored securely, safely and according to the manufacturer’s instructions
  • Medical instruments shall be clean and suitable for the intended use.
  • Equipment for the storage of liquid manure, contaminated yard water and silo seepage / liquid waste shall be stable and permanently watertight.
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